型號/ Model:560H
? 工件寬度 ≥220mm
? 工件長度 ≥250mm
? 工件厚度 18~63mm
? 邊帶厚度 0.8~2.0mm
? 斜邊角度 45°(不可調)
? 進板速度 11m/min
? 斜拼切割速度 11m/min
? 裝機功率 32kw
? 外形尺寸 7300*900*1750mm
? 電 壓 380/220V
? 氣 壓 0.65Mpa
? 重 量 3000kg
45°粉碎&精裁機構
45° Crushing & fine cutting device
此臺設備由于板材加工厚度達到18mm~63mm的大范圍,考慮到人工調節效率低,因此采用了伺服調節預留直邊高度的方式,只需在副觸摸屏輸入需要的直邊高度,系統將自動調控到指定的位置,方便快捷。
切割方式采用多片梳齒進行1次、2次粉碎處理,這種方式的優點是針對大面積的切屑帶來最小的切割阻力,又能達到完全粉碎的效果以便于吸塵,1次、2次粉碎后,通過鋸片進行精裁,來實現45°成型。
As the board thickness for this model expands (18mm-63mm), it is equipped with servo control to adjust the height of reserved edge, thus improving efficiency which is much lower by manual. Users can enter the height they expect on the screen, and later the system will automatically adjust the specific height. The whole process is convenient with speed.
Within this device, there are several blades used to crush the bevel twice. This way can help to reduce the cutting resistance for large-area chips and realize complete crushing for the sake of dust collection. After the first and second crushing of the bevel, fine cutting will follow to form the 45° bevel.
預銑機構
Pre-milling unit
45°成型后再通過預銑機構對預銑直邊部分進行預銑從而使工件板面無爆邊現象。
After the 45° crushing, this device will get the reserved straight edge pre-milled, making sure the panel surface is smooth.
直邊預留高度調節
Adjustment of reserved straight edge height
本設備適用的板材加工尺寸從18mm~63mm,加工范圍較廣,所以預留直邊高度自然從5mm~35mm的大范圍,體現一臺封邊機調整是否便捷其實就是預留直邊高度改變來判斷的,這種大范圍調節靠人工分體式調節是很困難和費時間的,所以我們站在客戶使用的立場,將設備設計為伺服數控調節,只需要在副觸摸屏輸入您需要的高度,各個機械邏輯就會精準到達正確的位置,從而為你節約更多的時間,使封邊更高效。
The board thickness for this model expands (18mm-63mm), so as the height of reserved straight edge (5mm-35mm). To see whether an edge banding machine can provide convenience or not, we can come to a conclusion by checking the height of reserved straight edge. The whole process will be quite difficult and time-consuming if we do it by manual. So for the sake of the customers’ convenience, this model is equipped with servo control to automatically adjust the specific height entered on the screen. It helps to save time and improve efficiency.
邊帶開槽機構
Edge-notching unit
專為加厚斜邊全新設計的邊帶開槽機構,刀具和靠模同時移動,可避免這種大范圍調整調整開槽深淺不一的情況出現,并通過機械結構伺服同步調節。
The device is specially designed for thickened bevel. When working, the cutter and the explorator move in sync to prevent inconsistent notching depth. Besides, servo control will synchronously involved in the whole process to provide better effect.
壓貼裝置
Edge pressing device
整齊排列的琴鍵式伺服聯動壓貼,可跟隨直邊預留高度的自動升降,無需人工調整,緊湊而不凌亂的結構讓工件在有熱度的范圍內快速貼合成型。
The neatly arranged piano-key-like servo-controlled presser can automatically rise and fall along with the reserved straight edge height without further manual adjustment. This can ensure the edge band and the workpiece get bonded quickly before the temperature cools down.
齊頭機構
End-trimming unit
齊頭底座利用導軌式,可以根據45度斜坡寬度進行前后靈活調節,由于齊頭鋸片半徑加大,為了保證機械運動件的耐用和穩定性,齊頭吊架采用鋁膜鑄造而成,強度更高,更安全。
The end-trimming base is guide-rail-type and can be adjusted according to the width of the 45° bevel. As the radius of the end-trimming blade increases, the device’s hanger is made of aluminum film to provide longer durability, more stability and greater safety.
粗修、精修、刮邊
Rough trimming/fine trimming/scraping
利用兩次修邊方式對高板面的部分邊條進行高速銑削修邊,并配合刮邊裝置對修邊刀痕進行去除。
The high-speed milling and trimming is carried out for part of the edge strips of the high plate surface by two trimming methods, and the trimming tool mark is removed through cooperation with the edge scraping device.
平刮 Flat scraping
平刮裝置均根據斜邊工藝特性專屬設計,調節靈活性更強。
The flat scraping mechanism is specially designed according to the process characteristics of bevel, which makes the adjustment more flexible.
分離-清潔單元 Separation-cleaning unit
本機出廠集成裝配有清潔系統,省去用戶自行加裝的麻煩,原廠自帶更加美觀整潔。
This machine is equipped with a cleaning system, which is more beautiful and clean without the customer's own installation.
拋光 Buffing
拋光布輪直接清理加工好的工件封邊產生的雜質等,通過拋光能使封邊端面更加光滑。
The buffing wheel can directly clean up the impurities produced by the edge sealing of the machined workpiece, and the end surface of the edge banding can be smoother after buffing.